Launch Controller Design

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Motor starters (igniters)

The purpose of a launch controller is to ignite a motor starter, and thus ignite a motor. There are several different kinds of starters, but they are fairly similar in electrical characteristics. When designing a launch controller, you will need to keep these in mind.

Nominal resistance is just the resistance of the starter, including its leads. No-fire current is the maximum current that can be passed through the starter (to check continuity) when ignition is not intended. All-fire current is the minimum current that should be passed through the starter when ignition is intended. Therefore, the continuity circuit deliver less than the no-fire current to all starter types, and the ignition circuit must deliver more than the all-fire current to all starter types. Note that proper continuity circuit design is much more critical from a safety standpoint; too little current from the ignition circuit just means the rocket doesn't launch, but too much current from the continuity circuit can cause unintended ignition! In general, test current should be the minimum required to activate whatever lamp or sound device you're using to signal continuity (for instance, this LED specifies 30 mA maximum, and this alarm element only requires 7 mA).

There are still lots of blank cells in the table below - if you know where to find data on these, or would like to do some testing on your own and report your results, please contact Danno.

Starter Type Nominal resistance No-fire current All-fire current
AeroTech Copperhead
AeroTech First Fire
AeroTech First Fire Jr.
AeroTech First Fire Mini
Estes Model Rocket Starter 0.5 - 2 ohms[1] 1 amp[1]
Estes Sonic 1.6 ohms[2] 1.25 amps[2] 3.80 amps[2]
Firewire 0.8 - 1.2 ohms[3] 0.3 amps (less than 0.04 amps recommended)[3] 0.6 amps (1 amp recommended)[3]
Firewire Mini 0.8 - 1.2 ohms[4] 0.3 amps (less than 0.04 amps recommended)[4] 0.6 amps (1 amp recommended)[4]
MJG e-match (dip-your-own) 0.8 - 1.3 ohms[5] 0.3 amps[5] 0.7 amps[5]
Quest First Fire Micro
Quickburst Twiggy 1 - 2 ohms[6]
Quickburst Slim Gem 1 - 2 ohms[7]
Quickburst Fat Boy 1 - 2 ohms[8]
Quickburst Super Fat Boy
Wildman Big-Uns
Wildman Little-Uns
Wildman Tiny

References