Launch Controller Design: Difference between revisions

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==Motor starters (igniters)==
The purpose of a launch controller is to ignite a motor starter, and thus ignite a motor. There are several different kinds of starters, so in designing a launch controller, it is important to know which types it will and will not accommodate.
The purpose of a launch controller is to ignite a motor starter, and thus ignite a motor. There are several different kinds of starters, so in designing a launch controller, it is important to know which types it will and will not accommodate.


'''Nominal resistance''' is just the resistance of the starter, including its leads. '''No-fire current''' is the ''maximum'' current that can be passed through the starter (to check continuity) when ignition is ''not'' intended. '''All-fire current''' is the ''minimum'' current that should be passed through the starter when ignition is intended.
'''Nominal resistance''' is just the resistance of the starter, including its leads. '''No-fire current''' is the ''maximum'' current that can be passed through the starter (to check continuity) when ignition is ''not'' intended. '''All-fire current''' is the ''minimum'' current that should be passed through the starter when ignition is intended. Therefore, the continuity circuit deliver less than the no-fire current to all starter types, and the ignition circuit must deliver more than the all-fire current to all starter types. Note that proper continuity circuit design is ''much more critical'' from a safety standpoint; too little current from the ignition circuit just means the rocket doesn't launch, but too much current from the continuity circuit can cause unintended ignition! In general, test current should be the minimum required to activate whatever lamp or sound device you're using to signal continuity (for instance, [https://www.adafruit.com/product/297 this LED] specifies 30 mA maximum, and [https://www.digikey.com/en/products/detail/cui-devices/CEP-2242/412374 this alarm element] only requires 7 mA).


{| class="wikitable"
{| class="wikitable"
!Starter Type!!Nominal resistance!!No-fire current!!All-fire current
!Starter Type!!Nominal resistance!!No-fire current!!All-fire current
|-
|-
|Estes Motor Starters||0.5 - 2 ohms<ref name="apogee-estes-motor-starter" />||||1 amp
|AeroTech First Fire||||||
|-
|AeroTech First Fire Jr.||||||
|-
|AeroTech First Fire Mini||||||
|-
|Estes Model Rocket Starter||0.5 - 2 ohms<ref name="apogee-estes-motor-starter" />||||1 amp<ref name="apogee-estes-motor-starter" />
|-
|Estes Sonic||1.6 ohms<ref name="apogee-estes-sonic-motor-starter />||1.25 amps<ref name="apogee-estes-sonic-motor-starter />||3.80 amps<ref name="apogee-estes-sonic-motor-starter />
|-
|Firewire Initiator||0.8 - 1.2 ohms<ref name="apogee-firewire" />||0.3 amps (less than 0.04 amps recommended)<ref name="apogee-firewire" />||0.6 amps (1 amp recommended)<ref name="apogee-firewire" />
|-
|Firewire Mini Initiator||0.8 - 1.2 ohms<ref name="apogee-firewire-mini" />||0.3 amps (less than 0.04 amps recommended)<ref name="apogee-firewire-mini" />||0.6 amps (1 amp recommended)<ref name="apogee-firewire-mini" />
|-
|MJG e-match (dip-your-own)||0.8 - 1.3 ohms<ref name="apogee-mjg-ematch" />||0.3 amps<ref name="apogee-mjg-ematch" />||0.7 amps<ref name="apogee-mjg-ematch" />
|-
|Quest First Fire Micro||||||
|-
|Wildman Big-Uns motor lighter||||||
|-
|Wildman Little-Uns motor lighter||||||
|-
|Wildman Tiny motor lighter||||||
|-
|Wildman ejection lighter||||||
|}
|}


==References==
==References==
<references>
<references>
{{#tag:ref|{{cite web |url=https://www.apogeerockets.com/Rocket_Motors/Estes_Accessories/Estes_Starter_6pk |title= Apogee Components: Estes Motor Starters (6pk)|access-date=2021-01-18}}|name="apogee-estes-motor-starter"}}
<ref name="apogee-estes-motor-starter">https://www.apogeerockets.com/Rocket_Motors/Estes_Accessories/Estes_Starter_6pk (1/18/2021)</ref>
<ref name="apogee-estes-sonic-motor-starter">https://www.apogeerockets.com/Rocket_Motors/Igniters/Estes_Sonic_Starter (1/18/2021)</ref>
<ref name="apogee-firewire">https://www.apogeerockets.com/Rocket-Motors/Motor-Starters/Firewire-Initiator-6-pk (1/18/2021)</ref>
<ref name="apogee-firewire-mini">https://www.apogeerockets.com/Rocket-Motors/Motor-Starters/Firewire-Mini-Initiator-6-pk (1/18/2021)</ref>
<ref name="apogee-mjg-ematch">https://www.apogeerockets.com/Rocket-Motors/Motor-Starters/E-match-Starter-Kit (1/18/2021)</ref>
</references>
</references>

Revision as of 20:01, 18 January 2021

Motor starters (igniters)

The purpose of a launch controller is to ignite a motor starter, and thus ignite a motor. There are several different kinds of starters, so in designing a launch controller, it is important to know which types it will and will not accommodate.

Nominal resistance is just the resistance of the starter, including its leads. No-fire current is the maximum current that can be passed through the starter (to check continuity) when ignition is not intended. All-fire current is the minimum current that should be passed through the starter when ignition is intended. Therefore, the continuity circuit deliver less than the no-fire current to all starter types, and the ignition circuit must deliver more than the all-fire current to all starter types. Note that proper continuity circuit design is much more critical from a safety standpoint; too little current from the ignition circuit just means the rocket doesn't launch, but too much current from the continuity circuit can cause unintended ignition! In general, test current should be the minimum required to activate whatever lamp or sound device you're using to signal continuity (for instance, this LED specifies 30 mA maximum, and this alarm element only requires 7 mA).

Starter Type Nominal resistance No-fire current All-fire current
AeroTech First Fire
AeroTech First Fire Jr.
AeroTech First Fire Mini
Estes Model Rocket Starter 0.5 - 2 ohms[1] 1 amp[1]
Estes Sonic 1.6 ohms[2] 1.25 amps[2] 3.80 amps[2]
Firewire Initiator 0.8 - 1.2 ohms[3] 0.3 amps (less than 0.04 amps recommended)[3] 0.6 amps (1 amp recommended)[3]
Firewire Mini Initiator 0.8 - 1.2 ohms[4] 0.3 amps (less than 0.04 amps recommended)[4] 0.6 amps (1 amp recommended)[4]
MJG e-match (dip-your-own) 0.8 - 1.3 ohms[5] 0.3 amps[5] 0.7 amps[5]
Quest First Fire Micro
Wildman Big-Uns motor lighter
Wildman Little-Uns motor lighter
Wildman Tiny motor lighter
Wildman ejection lighter

References